Clean Air WeldCell™
# 1 in Robotic Welding Smoke Filtration
Acclaimed as the ideal solution for robotic welding filtration for a single welding robot or multiple welding robots, the Clean Air WeldCell™ is currently being used by some of the top manufacturing facilities in North America including Polaris, Meritor, Cummins, and Husqvarna. Utilizing a combination of a Clean Air BRAHM™ Collector, duct, Clean Air Hood, and an enclosure system, the Clean Air WeldCell™ captures the welding smoke created at the source and directly takes it to the welding smoke collector to be cleaned and returned to the facility. By being the only company in the industry offering complete turn-key solutions, Clean Air America allows you the customer to receive start to finish service in one place, from consultation, design, fabrication, installation, and continued service.
The process begins with education, both ours and our customer, about the materials, part sizes and flow, type of welding, benefit of the unit, and safety and environmental issues resolved with the WeldCell. This way our engineers and sales reps can get a better idea of the project to give you the optimum solution for your specific application need. Application design is the most important part of a solution. The finest collector will only function efficiently when the total solution adheres steadfast to the laws of physics.
The robotic welding filtration solutions we provide are based on the Clean Air America’s Smart-Flow™ technology, an innovative new technique based on the Down-Flow Principle that allows for increased performance, longer filter life, lower pressure drop, and decreased energy usage. Combined with its special smoke capturing concept, this welding smoke filtration solution virtually eliminates smoke to improve air quality at a low filter replacement cost for applications such as robotic welding.
Clean Air WeldCell™ Robotic Welding Filtration System: These compact, robotic welding smoke filtration systems capture and filter out the smoke and dust produced by welding robots. Custom to your welding robot cell, these systems are designed based on your robots, welding type, and fabrication area.
Saves Valuable Floor Space. We know floor space is a premium therefore when we designed this robotic welding filtration system we took that factor into account. Simply mount the support legs over the area for power supply, welders, etc., install the unit, install a section of duct to the hood that is mounted on top of your welding robot cell and you are ready to go.
Clean Air Engineered Solutions: Since all welding robots and applications are not the same, Clean Air America gives you a custom engineered solution that is specific to your facility. Offering a customer oriented design and support team, we give you the customer a solution that will effectively clean your facility without costing you an arm and a leg.
The Clean Air Weld Cell Series™ is a compact, self-contained filtration system that captures and filters out the smoke and dust from applications such as welding, grinding, plasma and laser cutting cells.
The system will help you meet federal regulations on emissions.
The Clean Air Filter™ Series consists of filters specifically designed for welding, grinding, plasma and laser cutting applications. All filters come with a fire retardant material and available with an oil absorbing pre-coat.
Virtually eliminates the risk of a fire due to the engineered baffle system and collector design.
For additional fire suppression we offer the Clean Air Fire Suppressor ™ System. It is engineered using both smoke and heat sensor technology to provide superior detection. If the smoke sensor senses smoke it will automatically shut the blower/motor off and if the heat sensor is activated will automatically discharge an FE-25 sequencering gas. This is the most efficient system on the market and leaves no residue and minimal cleanup.
Factory Direct, Turn-Key Installations available anywhere in North America. Clean Air America, Inc. offers engineering solutions to your air filtration needs. We have staff available to support your project for start to completion.
Clean Air America Electrical Panels are all NRTL approved UL 508 A and CAN/CSA. We are an approved Panel Shop.
The Clean Air Weld Cell Series™ is self-contained and therefore is very easy to move as needed. The entire system can be mounted on the welding robot platform.
Saves Valuable Floor Space. We know floor space is a premium therefore when we designed the system we took this into account. Simply mount the support legs over the area for power supply, welders, etc, install the unit, install a section of duct to the hood that is mounted on top of your welding robot cell and you are ready to go.
The Clean Air Synapse™ Panel can control multiple Clean Air systems, giving maintenance personnel eye level access to monitor multiple pieces of equipment from a single location, thereby reducing maintenance time and cost.
- Clean Air Smart Pad™ HMI (Human Machine Interface) – The Smart Pad HMI (Human Machine Interface) portion is the 6” touch screen device that enables the operator to monitor the system’s filter status, change variables for pulsing of valves more efficiently, daily and weekly data logging summary of system, etc.
- Clean Air Smart Drive™ VFD (Variable Frequency Drive) – The Clean Air Smart Drive™ (Variable Frequency Drive) reduces energy consumption by as much as 50%.
- Increases filter life by as much as 50%. Longer filter life reduces filter costs while decreasing annual maintenance costs.
Live data logging and graphing capabilities mean that statistical data can be derived to allow more efficient operations with no added costs. The Smart Pad HMI is the connectivity between the Smart Drive (VFD) and the Smart Controller (PLC) that controls everything.
All of these features are placed in a NEMA 12 approved control panel and can be placed remotely in a convenient location inside your facility.
Factory Direct, Turn-Key Installations for robotic welding smoke and fumes
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