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Clean Air America, Inc. Announces Acquisition of Amtech LC and Formation of Clean Air Industries

September 11, 2023 – Clean Air America, a leading manufacturer of industrial and educational air filtration solutions, is excited to announce its rebranding to Clean Air Industries. This change reflects the company’s evolution and recent growth, including the acquisition of Amtech LC, an established manufacturer of industrial air filtration equipment, based in Russellville, Kentucky.

The combination of Clean Air America and Amtech LC significantly expands the company’s product portfolio, enabling us to offer a more robust range of industrial and educational air filtration products. This strategic move is a testament to our commitment to continually enhance our offerings and provide our customers with comprehensive, state-of-the-art solutions.

“Clean Air Industries is more than just a new name. It represents our expanded capabilities, our commitment to quality, and our dedication to providing unparalleled service and support,” said Part Willings, CEO of Clean Air Industries. “Our mission is to be the premier manufacturer of industrial and educational air filtration equipment, and this rebranding is a significant step towards achieving that goal.”

The rebranding to Clean Air Industries also signifies our commitment to reducing lead times, ensuring that our customers receive their products faster and more efficiently. This focus on a superior customer experience is at the heart of our operations and will continue to drive our strategies and decisions.

As Clean Air Industries, we remain steadfast in our commitment to quality, integrity, care, and service. We believe that these values are the foundation of our success and will continue to guide us as we embark on this exciting new chapter.

We look forward to serving our customers under our new name and continuing to provide the exceptional products and services they have come to expect from us.

About Clean Air Industries:

Clean Air Industries, formerly known as Clean Air America, is a leading manufacturer of industrial and educational air filtration equipment. With a commitment to quality, integrity, care, and service, the company offers a wide range of innovative products designed to provide clean, safe, and efficient environments. Through its recent acquisition of Amtech LC, Clean Air Industries has expanded its product portfolio and capabilities, reinforcing its position as a premier provider of air filtration solutions.

Emerging Technologies and Air Pollution: The Essential Role of Industrial Air Filtration and Dust Collectors in Modern Manufacturing

In an era where sustainable solutions rule, we’re navigating through an array of emerging technologies that promise to revolutionize the manufacturing industry. Yet, beneath the buzz, these technologies, even with their eco-friendly veneers, may harbor hidden air pollution risks. The potential health hazards they present make industrial air filtration, fume extraction, and dust collectors more critical than ever.

Let’s take a deeper dive into some of these emerging technologies:

3D Printing

Additive manufacturing is transforming how we create, but it comes with its own set of hazards. Ultrafine particles (UFPs) and volatile organic compounds (VOCs) – often dismissed as byproducts – contribute significantly to indoor air pollution. These nanoparticles, tiny yet treacherous, can penetrate deep into our lungs when inhaled, potentially causing short and long-term respiratory issues.

Enter the power of industrial air filtration – a vital component for any space housing 3D printers. Efficient air filtration systems can reduce these microscopic threats, providing a breath of fresh air in an otherwise polluted environment.

Advanced Battery Manufacturing

The growing demand for lithium-ion batteries in renewable energy solutions and electric vehicles is undeniable. However, the air pollutants involved in their production, including sulfur compounds and heavy metals, are major red flags. Such pollutants are associated with a plethora of health issues, ranging from respiratory problems to nervous system damage.

In this landscape, dust collectors play a critical role. These systems can effectively control and reduce heavy metal dust emissions, maintaining a healthier workplace environment.

Artificial Intelligence and Data Centers

AI isn’t just about smart algorithms – it’s also about massive data centers consuming significant energy and potentially releasing pollutants from backup diesel generators. Thus, fume extraction becomes a key factor, not just in preserving our environment but also in preventing health issues like lung disease and heart conditions caused by particulates and NOx emissions.

Bioplastics Manufacturing

Bioplastics are reshaping the face of the plastics industry, but their production process can inadvertently contribute to air pollution. Agricultural fertilizers used in feedstock cultivation release pollutants that can cause health issues such as respiratory irritation, cardiovascular problems, and even cancer.

Furthermore, improperly disposed bioplastics can release methane, a potent greenhouse gas. A robust industrial air filtration system becomes indispensable in such scenarios, trapping and filtering out these harmful emissions.

Advanced Coating and Surface Treatment Technologies

Some manufacturing processes involve the use of coatings or surface treatment chemicals, such as paints, adhesives, and sealants. If these processes are not adequately controlled, they can release dangerous volatile organic compounds (VOCs) and other harmful pollutants into the air.

Carbon Capture Technologies

While carbon capture technologies are designed to minimize carbon emissions, the nitrosamines and nitramines released by certain processes can lead to severe health risks like cancer. Advanced fume and dust collectors can mitigate these effects, transforming a potential risk into a safe solution.

In conclusion, emerging technologies bring exciting possibilities but also new pollution challenges. Thankfully, through industrial air filtration, fume extraction, and dust collectors, we’re not just prepared – we’re ahead of the game, ensuring our manufacturing environments remain clean and safe.

Understanding Oil Mist and Oil Smoke: Applications, Health Risks, Safety Hazards, and Effective Solutions

Oil mist and oil smoke in manufacturing facilities are primarily generated by industrial processes that involve the use of cutting fluids, such as machining, grinding, and milling. There are different types of cutting fluids that generate oil mist and smoke, including straight oils, soluble oils, semi-synthetic fluids, water-based fluids (composed of water, with additives for lubrication and rust prevention), and synthetic fluids. These fluids are used to cool, lubricate, and remove metal particles during the machining process. When these fluids come into contact with the hot surface of the workpiece, they vaporize and form an oil mist or smoke.

The difference between oil mist and oil smoke lies in the size of the particles. Oil mist consists of larger particles and is usually visible to the naked eye, while oil smoke consists of smaller particles and may not be visible.

OSHA Guidelines and Compliance

The Occupational Safety and Health Administration (OSHA) has set a permissible exposure limit (PEL) for oil mist at 5 milligrams per cubic meter of air for an 8-hour workday, 40-hour workweek. OSHA also has regulations regarding ventilation, the use of PPE, and other safety measures.

It’s important to note that specific regulations can vary depending on the type of oil being used, the specific processes in place at a facility, and other factors. Therefore, it’s crucial to consult with a safety professional or industrial hygienist to ensure compliance with all relevant regulations.

Applications Associated with Oil Mist

Oil mist is typically generated in manufacturing applications that involve the use of oil for lubrication or cooling. Here are some specific examples:

  • Metalworking: In processes such as drilling, milling, grinding, and turning, cooling lubricants are often used to reduce heat and friction. These lubricants can become aerosolized, creating an oil mist.
  • Machining: High-speed machining centers often use oil-based coolants, which can create a mist when they come into contact with the hot surface of the machined part.
  • Gear Manufacturing: Gear cutting, grinding, and hobbing processes often use oil-based coolants, which can generate oil mist.
  • Cold Forming and Forging: These processes often use lubricants to reduce friction and wear, which can generate oil mist.
  • Die Casting: Die casting machines often use oil-based lubricants to cool and lubricate the die, which can generate oil mist.
  • Spindles and Bearings: High-speed spindles and bearings often use oil-air or oil-mist lubrication systems, which can generate oil mist.
  • Heat Treatment: Quenching processes in heat treatment often use oil, which can generate oil mist.

Applications Associated with Oil Smoke

Oil smoke is typically generated in manufacturing processes that involve high temperatures and the use of oil-based lubricants or coolants. Here are some examples:

  • Metalworking: Processes such as grinding, turning, milling, and drilling often generate oil smoke when high-speed cutting tools come into contact with oil-based coolants or lubricants. The heat generated by the friction can cause the oil to smoke.
  • Heat Treatment: Processes like hardening, tempering, and annealing can generate oil smoke, particularly if oil quenching is used to cool the parts.
  • Die Casting: In die casting, molten metal is forced into a mold under high pressure. The high temperatures involved can cause any oil-based lubricants or release agents to smoke.
  • Welding: While welding itself doesn’t typically generate oil smoke, if the parts being welded are coated with oil or if oil-based anti-spatter agents are used, oil smoke can be generated.
  • Hot Forging: In hot forging processes, the high temperatures can cause oil-based lubricants to smoke.

In all these processes, it’s important to have proper ventilation and filtration systems in place to capture and remove oil mist and smoke from the air. This not only helps to protect the health and safety of workers, but also helps to maintain the quality of the finished products by preventing contamination.

Health Risks and Safety Hazards

Inhalation of oil mist and smoke can lead to respiratory problems, skin irritation, and eye problems. Long-term exposure can lead to more serious health problems like occupational asthma and other lung diseases.

Some of the primary safety hazards include:

  • Fire: Oil mist is flammable and can ignite if it comes into contact with a heat source or spark, leading to fires or even explosions in extreme cases.
  • Slips and Falls: Oil mist can settle on floors and other surfaces, creating a slip hazard.
  • Equipment Damage: Over time, oil mist can accumulate on machinery, electronic components, and other equipment, leading to damage and maintenance issues.

To eliminate these risks, it’s essential to use oil mist and oil smoke collection systems. These systems work by drawing in the contaminated air, filtering out the oil particles, and then releasing the cleaned air back into the environment. The collected oil can then be recycled or properly disposed of. Air purification systems for oil mist and oil smoke collection work by using filters to capture the oil particles. The best systems are efficient, reliable, and easy to maintain. They should also be capable of handling the volume of air in the manufacturing facility.

Creating a Spark: The Importance of Welding Booths in Schools for a Hands-On Learning Experience

In a world increasingly dominated by technology and digital learning, the importance of hands-on experiences cannot be overstated. And when it comes to vocational skills, welding is undoubtedly one of the most valuable and versatile. That’s where welding booths come into play. These specially designed spaces provide students with a safe and controlled environment to learn the art of welding, allowing them to ignite their creativity and passion for craftsmanship. But the benefits of welding booths extend far beyond the development of technical skills. By working in these dedicated spaces, students also cultivate a sense of discipline, attention to detail, and problem-solving abilities. In this article, we will explore why welding booths are crucial in schools, how they enhance the learning experience, and the long-term impact they have on students’ futures. So, let’s dive in and discover how creating a spark in the form of welding booths can ignite a lifelong love for hands-on learning.

Benefits of Hands-On Learning in Welding

Welding is a practical skill that requires hands-on experience to master. By providing students with the opportunity to engage in hands-on learning, welding booths offer numerous benefits. Firstly, hands-on learning allows students to apply theoretical knowledge in a practical setting, bridging the gap between classroom learning and real-world application. This experiential learning approach helps students develop a deeper understanding of the subject matter and enhances their critical thinking skills.

Secondly, hands-on learning in welding booths promotes creativity and innovation. When students have the freedom to experiment and explore their ideas, they become more confident in their abilities and are more likely to think outside the box. This fosters a spirit of innovation and problem-solving, essential skills for success in the ever-evolving world of welding.

Lastly, hands-on learning in welding booths instills a sense of pride and accomplishment in students. As they see their creations come to life, students gain a sense of ownership and a feeling of achievement. This boosts their self-esteem and motivates them to continue pursuing their passion for welding.

In summary, hands-on learning in welding booths is vital for students as it allows them to apply theoretical knowledge, promotes creativity and innovation, and fosters a sense of pride and accomplishment.

Importance of Welding Safety in Schools

When it comes to welding, safety should always be the top priority. In schools, where students are learning the fundamentals of welding, it is crucial to create a safe training environment that minimizes the risk of accidents. Welding booths play a vital role in ensuring the safety of students by providing a controlled space for them to practice their skills.

Welding booths are equipped with safety features such as ventilation systems, fire-resistant materials, and proper lighting. These features help prevent the accumulation of harmful fumes, reduce the risk of fire, and ensure optimal visibility during welding operations. Additionally, welding booths are designed to contain sparks and prevent them from spreading, further enhancing the safety of students and the surrounding environment.

By emphasizing the importance of welding safety in schools and providing dedicated welding booths, educational institutions demonstrate their commitment to the well-being of their students. This not only instills a culture of safety among students but also prepares them for a career in welding where safety practices are of utmost importance.

Types of Welding Booths and Their Features

Welding booths come in various types, each with its own unique features and benefits. The choice of welding booth depends on factors such as the size of the school, the number of students, and the specific welding techniques being taught. Let’s explore some common types of welding booths and their features:

1. Standard Welding Booths: Standard welding booths are the most basic type and are suitable for schools with limited space or a smaller number of students. They provide the necessary safety features such as ventilation, fire-resistant materials, and proper lighting. Standard booths are often modular, allowing for easy installation and customization.

2. Multi-Station Welding Booths: Multi-station welding booths are designed to accommodate multiple students simultaneously. These booths feature individual workstations equipped with welding equipment and safety measures. Multi-station booths promote collaboration and peer learning, allowing students to observe and learn from each other’s techniques.

3. Advanced Welding Booths: Advanced welding booths are ideal for schools that offer advanced welding techniques or specialized training. These booths may include additional features such as integrated exhaust systems, advanced safety controls, and computerized monitoring. Advanced booths provide students with a more immersive and technologically advanced learning experience.

4. Mobile Welding Booths: Mobile welding booths are designed for schools that require flexibility in their welding programs. These booths are portable and can be moved to different locations within the school or even taken off-site for field trips or community outreach programs. Mobile booths offer convenience and versatility without compromising on safety and functionality.

No matter the type of welding booth chosen, it is essential to ensure that it meets industry standards and regulations to guarantee the safety and well-being of students.

Setting up a Welding Booth in a School

Setting up a welding booth in a school requires careful planning and consideration. Here are some steps to follow when setting up a welding booth:

1. Assess the Space: Evaluate the available space in the school and identify an area suitable for the welding booth. Consider factors such as ventilation, access to electrical outlets, and proximity to other classrooms or workshops.

2. Ensure Proper Ventilation: Adequate ventilation is crucial in a welding booth to remove harmful fumes and ensure a safe working environment. Install a ventilation system that meets industry standards and regulations.

3. Choose the Right Welding Equipment: Select welding equipment that is suitable for the skill level and techniques being taught. Consider factors such as power requirements, durability, and ease of use.

4. Install Safety Measures: Implement safety features such as fire-resistant materials, proper lighting, and safety shields. Ensure that the booth is equipped with fire extinguishers and first aid kits.

5. Train Staff and Students: Provide comprehensive training to staff and students on the safe use of the welding booth and equipment. Emphasize the importance of following safety protocols and provide ongoing supervision and support.

By following these steps, schools can create a safe and functional welding booth that enhances the learning experience for students.

Best Practices for Using Welding Booths in Schools

To maximize the benefits of welding booths in schools, it is essential to implement best practices for their use. Here are some recommendations:

1. Safety First: Prioritize safety at all times. Ensure that students and staff are aware of and follow safety protocols, including the use of personal protective equipment (PPE) such as welding helmets, gloves, and safety glasses.

2. Supervision and Support: Provide adequate supervision and support to students during welding activities. Assign qualified instructors or supervisors who can guide students, answer questions, and address any safety concerns.

3. Regular Maintenance: Conduct regular maintenance checks to ensure that the welding booth and equipment are in good working condition. Inspect ventilation systems, electrical connections, and safety features to identify and address any issues promptly.

4. Encourage Collaboration: Foster a collaborative learning environment by incorporating group projects or team-based activities in the welding curriculum. Encourage students to share their knowledge and skills with their peers, promoting a sense of camaraderie and teamwork.

5. Document Learning Outcomes: Keep track of students’ progress and learning outcomes through regular assessments and documentation. This allows educators to identify areas of improvement and tailor the curriculum to meet the specific needs of each student.

By implementing these best practices, schools can ensure that welding booths are utilized effectively, resulting in a more enriching and rewarding learning experience for students.

Incorporating Welding Booths into the Curriculum

Integrating welding booths into the curriculum is crucial for providing students with a comprehensive learning experience. Here are some ways to incorporate welding booths into the curriculum:

1. Structured Lesson Plans: Develop structured lesson plans that align with the learning objectives of the welding program. Break down the curriculum into modules or units and design activities that allow students to practice their skills in the welding booth.

2. Real-World Applications: Include real-world applications of welding techniques in the curriculum. For example, students can work on projects that simulate industry scenarios, such as building structural components or fabricating artistic sculptures.

3. Guest Speakers and Industry Visits: Invite guest speakers from the welding industry or organize visits to local welding shops or manufacturing facilities. This exposes students to real-life welding practices and provides them with insights into potential career paths.

4. Certification Programs: Offer certification programs in collaboration with industry partners or professional welding organizations. These programs provide students with recognized credentials, enhancing their employability and opening doors to further career opportunities.

By integrating welding booths into the curriculum, schools can ensure that students receive a well-rounded education that prepares them for a successful career in welding.

Training and Certifications for Welding in Schools

To ensure the quality and relevance of welding education in schools, it is essential to provide training and certifications for both students and instructors. Here are some training and certification options:

1. Student Certifications: Offer certification programs specifically designed for students. These certifications validate their skills and knowledge in specific welding techniques and can be a valuable addition to their resumes.

2. Instructor Certifications: Provide opportunities for instructors to obtain certifications in teaching welding. These certifications ensure that instructors have the necessary expertise to deliver high-quality instruction and maintain industry standards.

3. Continuing Education: Encourage both students and instructors to engage in continuing education programs to stay updated with the latest advancements in welding technology and techniques. This can be achieved through workshops, seminars, or online courses.

4. Collaboration with Industry Partners: Partner with local welding businesses or organizations to offer apprenticeship programs or internships. These programs provide students with hands-on experience and exposure to real-world welding practices.

By investing in training and certifications, schools demonstrate their commitment to providing students with a comprehensive and industry-relevant education in welding.

Funding Options for Purchasing Welding Booths

Acquiring welding booths for schools can be a significant investment. Fortunately, there are several funding options available to support the purchase of welding booths. Here are some potential funding sources:

1. Government Grants: Explore government grants and funding programs specifically designed for vocational education or career and technical education. These grants often prioritize the acquisition of equipment, such as welding booths, that enhance hands-on learning experiences.

2. Private Donations: Seek support from local businesses, corporations, or philanthropic organizations that have an interest in promoting vocational education. Many companies have corporate social responsibility programs or foundations that provide grants or donations to educational institutions.

3. Partnerships with Industry: Establish partnerships with local welding businesses or industry associations. These partnerships can provide financial support, equipment donations, or access to discounted prices for welding booths.

4. Fundraising Events: Organize fundraising events within the school or the local community to generate funds for purchasing welding booths. These events can include auctions, raffles, or sponsorships.

It is essential to research and explore multiple funding options to find the most suitable and sustainable solution for acquiring welding booths for schools.

Conclusion: The Impact of Welding Booths on Student Learning

Clean Air America Welding Booth for Vocational TrainingWelding booths play a crucial role in schools by providing students with a safe and controlled environment to learn the art of welding. They not only develop students’ technical skills but also foster creativity, innovation, and problem-solving abilities. Welding booths create a hands-on learning experience that bridges the gap between classroom theory and real-world application, preparing students for successful careers in welding.

By emphasizing the importance of welding safety and implementing best practices for using welding booths, schools can ensure that students receive a comprehensive and safe learning experience. Integrating welding booths into the curriculum, providing training and certifications, and exploring funding options further enhance the impact of welding booths on student learning.

In a world where technology continues to advance, the need for hands-on experiences in vocational skills like welding becomes even more critical. Welding booths create a spark of passion and ignite a lifelong love for hands-on learning, empowering students to pursue fulfilling careers in welding and related fields. So, let’s continue to create sparks and build a future where hands-on learning thrives in schools.


Why Weld Fume Extraction Is So Important

You might not think much about the air you breathe. But what you might not know is that welding can produce fumes that are harmful to your health. That’s why it’s important to have a welding fume removal system in place.

A welding particulate removal system eliminates the fumes and smoke produced by welding operations and protects workers from the hazards of exposure to those fumes. If you’re a welder, it’s important to understand the dangers of welding fumes and take steps to protect yourself from them.

What is Welding Fume?

Welding fumes are created when metals are welded together. The fumes contain several dangerous chemicals, including lead, mercury, chromium, and cadmium. Exposure to these fumes can cause several health problems, including cancer, respiratory problems, and damage to the nervous system.

That’s why having a good weld smoke extraction system is crucial. It’s not enough to vent the fumes to the outside world. You need a system that captures and filters all the dangerous chemicals in the fumes. This is the only strategy to ensure your workers are safe from the dangers of welding fumes.

The Dangers of Welding Fumes

Welders often breathe in weld fumes without realizing the dangers they’re facing.

Weld fumes can be particularly dangerous for welders who don’t have proper welding fume suction equipment. Inhaling weld fumes can lead to serious health problems, including lung cancer.

That is why having welding fume extractors are essential in the workplace. A good welding air quality system will remove welding fumes from the air, ensuring welders can breathe safely.

Several different welding exhaust systems are available on the market, so choosing one that’s right for your needs is important. 

Make sure to research and choose a system that effectively removes welding fumes from the air. By removing these fumes from the work area, you’re protecting the health of your welders and ensuring they can work safely and comfortably.

Domestic and International Standards for Welding Fume Removal

Fume suction device for welding

There are domestic and international standards for controlling weld fumes, and your weld fume extraction system should meet or exceed these standards. The Occupational Safety and Health Administration (OSHA) is the regulating body in the United States, and have established standards related to welding, cutting and brazing. This is to ensure that the fumes are filtered as effectively as possible and that your safety is always the top priority.

Types of Welding Fume Removal

You should be aware of types of weld fume extraction systems. It’s important to consider whether you’re using manual welding or robotic welding, the size of your workspace, and the specific hazards associated with a particular job. Below, are the most popular weld fume extraction systems:

  • Portable or mobile fume extraction systems are small and easy to move between workspaces. Portable fume extractors (also known as weld fume vacuums) are great for localized welding operations and can be set up quickly to extract fume before it has a chance to spread.
  • Stationary fume extractors: Not only does it keep your workspace safe in a fixed spot, but it also helps improve the air quality so you can breathe easier, as well as helping reduce unpleasant odors that come with working with some materials.
  • Extraction arms: These are fixed systems with an arm extending over the work area and use compressed air to capture fumes as they rise up. This type of system is best for larger operations where a lot of welding occurs simultaneously.
  • Centralized fume extraction systems are larger systems that simultaneously capture fumes from multiple welding stations. They’re perfect for factories with a lot of daily welding activity.

No matter the type of system you choose, it’s important to ensure that it has all the necessary components—including filters—to prevent hazardous particles from entering your breathing air

Welding Fume Removal Solutions for the Workplace

When it comes to welding fume removal, you have a few options. The first is local exhaust ventilation (LEV), which can draw hazardous fumes away from the work area. However, this only works if the equipment is set up correctly and properly maintained.

Another solution is an enclosure such as a weld cell or welding booth, which would completely close off the space to isolate the welding process from the rest of your workspace. This option may be more practical in certain settings because LEV requires a large amount of air movement and may only be feasible with certain constraints.

You’ll also want to make sure that you’re investing in personal protective equipment, such as proper welding helmets, respirators and safety glasses, for anyone working with the welding process – this way, any fumes that may remain can be filtered out before they enter their lungs or eyes.

And finally, make sure you stock up on air purification systems that can remove toxins like ozone, formaldehyde, and other volatile organic compounds (VOCs) in your workspace atmosphere. Doing so will help ensure that your welding environment is safe and clean for everyone who spends time there.

Benefits of a Good Welding Fume Extraction System

A man enjoying clean air

Welding smoke extractors are designed to keep people safe, but their benefits go beyond this. A good welding fume removal system can provide several other benefits, including better air quality and productivity.

The air quality of the workplace will be improved since welding fumes are removed from the environment before they have a chance to accumulate. Removing these contaminants will reduce the risk of health problems associated with breathing them in. In addition, fume extractors can also filter out smoke and dust particles which can also cause health problems.

In terms of productivity, having a fume removal system for welding in place increases welders’ visibility, making it easier for them to do their job accurately and quickly. With proper ventilation and smoke removal, welders will be able to breathe much more clearly which will lead to a happier, healthier, and more efficient workplace. With a good welding fume removal system, there is no need for welders to take multiple breaks, and this helps increase productivity levels for the whole team.


In short, welding smoke and fumes are dangerous, and welding fume extraction is important. If you’re welding without proper ventilation, you’re putting yourself at risk for serious health problems during daily welding processes. Welding air purification systems can help protect you from these dangers, and they’re worth the investment.

A Shortage of Skilled Welders in America

According to the U.S. Bureau of Labor Statistics (BLS), as of September 2022, there were approximately 428,000 welders, cutters, solderers, and brazers employed in the United States, with the manufacturing sector accounting for 64% of those jobs.

The median age of welders in the United States is 39 years old, with about 26% of welders being over the age of 55, and 18% being under the age of 25.

The majority of welders are male, with only 3% of welders being female.

Shortage of skilled welders

There is currently a shortage of skilled workers in the welding trade. The American Welding Society (AWS) has predicted a shortage of about 314,000 welders by 2024.

This shortage is due to a combination of factors, including:

  • an aging workforce with many skilled welders nearing retirement,
  • low numbers of new entrants to the field,
  • an increased demand for welding skills in a variety of industries, including manufacturing, construction, and energy production.

Efforts to fill the void

Manufacturing companies are taking a variety of measures to attract skilled welders in light of the shortage, including:

  • Offering competitive wages: Companies are offering higher wages to attract skilled welders, as the demand for these workers continues to grow.
  • Providing training programs: Many companies are offering on-the-job training programs to help workers acquire the necessary skills to become welders.
  • Offering sign-on bonuses and other incentives: Some companies are offering sign-on bonuses, relocation assistance, and other incentives to attract skilled welders.
  • Improving working conditions: Companies are improving working conditions to attract skilled welders, such as providing better safety equipment including OSHA-compliant fume extraction systems, comfortable work environments, and flexible work schedules.
  • Collaborating with trade schools and vocational programs: Some companies are collaborating with trade schools and vocational programs to help train the next generation of welders, and to attract students to the field.
  • Increasing use of automation: Manufacturing companies are also investing in automation to help fill the gap created by the shortage of skilled welders. This includes using robotic welding equipment, which can help improve efficiency and reduce the need for human welders.

Overall, manufacturing companies are taking a wide range of measures to attract skilled welders, as this shortage continues to be a major challenge for the industry.

Welding Helmets Explained

Because welding is a risky profession, a welder wears a welding helmet at all times to protect their head, face, and eyes from UV rays, infrared light, and heat. For any welder, it is like their shadow – an extension of themselves.

There are various types of welding helmets available, each with its own advantages and disadvantages. There are also many factors to consider when deciding which type of helmet is right for you. Here are some of the most common types:

Passive welding helmet

This type of helmet is the simplest and the most affordable option available. It has a fixed shade lens that is typically a #10 shade. This helmet offers basic protection and is suitable for welding tasks that do not require precision or intricate work.

Pros: Passive welding helmets are affordable and straightforward to use. They are also durable and require minimal maintenance.

Cons: The fixed shade lens may not provide adequate protection for certain welding tasks, and it can be challenging to see through the helmet in low light environments.

Auto-darkening welding helmet

This type of helmet has a lens that automatically darkens when the welder strikes an arc, providing instant protection from harmful UV and IR rays. Auto-darkening helmets come in different shade ranges and are suitable for various welding tasks.

Pros: Auto-darkening helmets offer better visibility and are more convenient to use than passive helmets. They allow the welder to see clearly during setup and positioning and switch between tasks more quickly.

Cons: Auto-darkening helmets are more expensive than passive helmets, and they require batteries or a power source to operate. They are also heavier than passive helmets and can be uncomfortable to wear for extended periods.

Respirator welding helmet

This type of helmet has a built-in respirator that protects the welder from hazardous fumes and particles that are released during welding. It is suitable for welding tasks that produce a high concentration of fumes and particles.

Pros: Respirator welding helmets provide excellent protection against harmful fumes and particles, and they eliminate the need for a separate respirator. They are also convenient to use and can be adjusted to fit the welder’s face.

Cons: Respirator welding helmets are more expensive than other types of welding helmets, and they can be heavy and uncomfortable to wear for long periods. They also require regular maintenance and replacement of the filter cartridges.

Powered air-purifying respirator (PAPR) welding helmet

These helmets have a built-in PAPR system that provides filtered air to the welder. This allows the welder to work in environments with high levels of fumes and other hazardous particles. The main advantage of PAPR helmets is their superior protection, but they tend to be the most expensive and bulky option.

Pros: PAPR welding helmets provide welders with superior protection from fumes, dust, and other hazardous particles. The helmet has a built-in PAPR system that filters the air and provides fresh, clean air to the welder, reducing the risk of inhaling harmful substances. Additionally, PAPR welding helmets are designed to be more comfortable for the welder to wear for extended periods. The helmet is usually lighter and more balanced than other types of welding helmets, and the PAPR system reduces the need for the welder to wear a separate respirator.

Cons: PAPR welding helmets are generally more expensive than other types of welding helmets due to the additional features and equipment required for the PAPR system. Furthermore, they can be bulkier and heavier than other types of welding helmets, which can be uncomfortable for some welders, especially when working in tight spaces. PAPR systems can also be noisy, which may be distracting or uncomfortable for some welders.

Grinding & welding helmet

This type of helmet has a clear lens that is suitable for grinding and other non-welding tasks. It is a versatile option for welders who need to switch between welding and grinding tasks frequently.

Pros: Grinding welding helmets are versatile and convenient to use, and they offer excellent visibility during grinding tasks. They also protect the welder’s face from flying debris.

Cons: Grinding welding helmets are not suitable for welding tasks that require a darker shade lens, and they are typically more expensive than passive helmets.

Overall, the choice of welding helmet depends on the welder’s needs and the type of welding tasks they perform. It is essential to choose a helmet that provides adequate protection and comfort while also fitting within your budget.

Benefits Of Weld Fume Extraction In The Workplace

Many employees all across the world spend the majority of their days at work. Therefore, it is the responsibility of business owners to make sure that the working environment is conducive to being safe and comfortable for their employees. A safe workplace is crucial for every employee’s productivity, health, and increased staff effectiveness on the job.

Especially in high-risk industries like mining and manufacturing, workplace safety should be a top priority. These industries use the welding process quite frequently, exposing everyone in the zone to harmful fumes which can affect the respiratory system and adversely impact their health and safety.

Particulate matter of hazardous metals like aluminum and lead and gases like argon, nitrogen, hydrogen fluoride, and carbon monoxide can be detected in welding fumes. Long-term exposure to these fumes can cause a number of cancers, including lung, throat, and urinary tract cancer.

Employers are accountable for the workplace environment, safety precautions, and how machine operations are carried out. Observing the regulations set forth by OSHA, AWS, and NIOSH, you can guarantee the health and safety of your personnel.

Fume extraction systems are an excellent solution for such workplace issues, particularly in the manufacturing industry. If your work is more welding-oriented and involves the production of hazardous fumes, consider investing in a suitable welding fume extractor.

What Is A Welding Fume Extractor?

Weld fume extraction systems are tools utilized to remove welding fumes produced when working with metals used in welding applications. The use of a vacuum mechanism is to suck the fumes from the source of production such that the toxic fumes do not get an opportunity to escape into the welding room or other functioning areas.

This equipment is usually made for industrial purposes. Fixed suction systems are mainly designed and conceptualized by industry-leading companies in accordance with the needs of the customer to create a perfect plan for extracting the Welding sparks and smokewelding fumes through the insertion of airflow pipes that will filter the air to purify and reuse in the same environment.

Additionally, a number of different designs are available for the assembly of the mechanical arms that provide the suction depending on their length and the perimeter of the surface where the welding process will take place.

Applications Of Welding Fume Extraction Systems

Every job that requires welding or the creation of small particles and toxic fumes can use a fume extraction system.

Methods Of Weld Fume Extraction

An efficient fume extraction system will protect workers from health hazards by keeping dangerous fumes below the prescribed levels. Select a welding fume extraction system manufactured and designed to meet your work-specific requirements.

This diversity of requirements is why we have different fume extraction methods that can fit different needs. The five most prevalent techniques are as follows:

1. Portable welding fume extractor

Portable weld fume extractors have a filter fitted inside a frame with casters. It consists of a snorkel or an arm attached to a blower. It requires the snorkel to be placed at the center to be effective. Therefore, as the object being welded moves, the arm must be moved too. It also requires frequent filter changes.

2. Self-contained downdraft tables

In a self-contained downdraft table, the filters are placed inside the table, and the blower pulls air from the environment. This technique has the minimum installation requirements and costs just as much as a portable welding fume extractor. Self-contained downdraft tables are the safest solution for welding and grinding purposes.

3. Empty downdraft tables

These rely on the operations of a central fume and dust collector to take the collected air away from the operator into an external collector. They are not ducted and do not need power. One major strength of this technique is that empty downdraft tables are highly customizable and flexible but bring on a lot of additional expenses in installation and scalability.

4. Central fume and dust collectors

Empty downdraft tables are ducted to central fume and dust collectors. They do not need much maintenance as filters will typically only require an annual change although this will vary depending on the type of metal being welded, and the presence of oil on the metal surface.

5. Hanging ambient air cleaners

Hanging ambient air cleaners work as a secondary cleaning system to remove the leftover residues of harmful fumes after the primary solutions. The units are typically installed 12-14 feet above the ground, either suspended from the ceiling or mounted on a wall. Generally, they are an affordable and quick solution.

Why Is Welding Fume Hazardous?

Welding processes first appear to be safe. Simply uses heat to join two or more metal components, right? But several risks are involved, many of which are directly connected to the air you breathe. Welding fumes are hazardous due to the welding particles they contain, which are the source of airborne contaminants, such as:

  • Carbon Dioxide
  • Ozone
  • Sulfur Dioxide
  • Nitrogen Oxides
  • Lead
  • Aluminum Oxides

If you are unsure how these chemicals affect you, let us list the problems for you. Long and short-term exposure to these chemicals is linked to a number of health issues, including:

  • Throat Cancer
  • Lung cancer
  • Respiratory issues
  • Nervous system damage
  • Vision problems
  • Acute Pneumonia
  • Fume fever

Welding fumes contain carcinogenic chemicals in high amounts that might result in malignant tumors in the body. As understood from the discussion above, these compounds have a harmful effect on the human body, both mentally and physically. In general, a number of variables, including genetic predisposition or environmental effects and personal immunity, influence the risk of developing cancer. This is why we do not have an exact quantified count of the impact these substances can have. However, there is evidence that the risk of cancer rises with increasing exposure to these dangerous compounds in welding fumes.

Many studies have discovered that welders have a higher chance of developing lung cancer because of long hours of exposure.

What To Consider Before Choosing A Fume Extractor

To maintain exposure at or below an acceptable level, it’s crucial to consider the work conditions, practices, and risks in the welding applications in your facility before beginning to choose a welding fume extraction system. Man welding Weld fumes extraction systems need to be placed correctly and used with necessary guidelines based on the specific requirements of the space in order to ensure effectiveness.

When buying a welding fume extractor, you can ask yourself the following questions for a better idea of which type of fume extractor will work for your office.

  • What is the size of your workshop or office where the welding process will happen?
  • How much welding is likely to take place?
  • What government-suggested regulations need to be met?
  • Does the filter meet your application requirements?
  • Is the fume extractor system flexible?
  • Is the fume extractor system friendly for operators?
  • Does the equipment meet the required level of airflow?

Benefits Of A Welding Fume Extractor

One of the best methods that guarantee safety in industrial environments through low exposure to hazardous fumes is to have fume extraction systems in the workplace. Employees can have efficient productivity in a safe working environment. Listed below are more such advantages linked to the operation of a fume extraction system in the workplace.

Improved Air Quality

Many offices in high-risk industries have poor air quality. It could harm your health if you or your employees spend most of the day in such a setting. However, you may enhance the quality of air and make your workplace healthier for everyone by using a weld fume extractor. The fume extractors function by collecting all of the fumes produced throughout the welding and manufacturing operations and releasing them into the air.

Improved Worker Productivity

Workers typically perform better when they are comfortable and in good health. Because a weld fume extractor minimizes welding fumes, you may give your staff a healthier working environment. Additionally, the team will take fewer days off, ultimately saving you money.

Improved Employee Morale

As they say, happy employees are productive employees. Your employees will immensely appreciate the safety precautions you take since they will see that you are concerned about their welfare. That can significantly improve everyone’s mental health and foster a positive work environment. This will be a step towards a better employer-employee relationship and building trust.

Reduced Absenteeism

A healthy workforce is directly related to a healthy workplace and lower absenteeism. As production increases, truancy will be lower, which is crucial for any organization. The majority of businesses are supposed to provide medical insurance for their staff members. If the workplace is unsafe and unsanitary, the expenses of treatment and medication for staff members as a result of the absence of a fume extraction filter could be quite high.

Healthier Work Environment

We all know that welding processes produce dangerous gases. Every welding procedure has some amount of fumes, and these gases can do a lot of harm if not handled carefully. Installing welding fume extractors in the welding area helps to ensure that all gases are quickly taken away from people before they can affect employees physically. The smaller the particles, the more dangerous they are. Fume extractors are essential to every welding sector for this reason.

Superior Weld Quality

The constant presence of fumes has an impact on the weld quality. The welds may become porous if the fumes are not sufficiently removed, resulting in weak and brittle joints. However, since a fume extractor will eliminate all dangerous vapors, you can enhance the weld quality.

Prevention of Corrosion

A number of corrosive gases are released in the office air during welding. These pollutants can also harm the surfaces and equipment in the office. Using a weld fume extractor in the workplace can be helpful in preventing metal pieces from corroding. Many industrial-grade fume extractors can assist in reducing corrosion.

Equipment Longevity

As mentioned above, the equipment used at work can also are impacted by the fumes created by welding. The equipment may be damaged and have a shorter lifespan due to the corrosive nature of welding fumes. Due to a fume extractor’s ability to eliminate corrosion, you can prolong the life of the machinery.


The benefits of fume extraction systems at a workplace are not restricted to workers only; they also benefit the company. In addition to reducing risks of illnesses, workers in a safe and healthy atmosphere will also be more attentive and energized. Additionally, workers have a tendency to be more self-assured in their surroundings at work, which benefits the people around them.

Employers must understand that even while a fume extraction system may appear to be unnecessary, the consequences of not having one will cost more. Therefore, it is only wise to install a fume extractor and watch your workers progress, as does your company.

Fume Extraction Systems – How Does a Fume Extractor Work?

Do you ever stop to think about how your daily life would be different without industrial dust or fume collectors? Probably not, but the truth is that these systems play a vital role in keeping our air clean, especially in places like trade schools and welding labs.

In this blog post, we will take a closer look at how industrial dust collectors work and what benefits they provide. Keep reading for more information!

What is An Industrial Fume Extractor, And What Do They Do?

Industrial fume extractors are devices that are used to remove harmful fumes and particles from the air in industrial settings. These extractors typically consist of a fan and multiple fume extraction filters, and they can be used to remove a variety of different types of contaminants, including dust, smoke, and chemicals.

Industrial fume extractors are typically installed in factories, laboratories, and other industrial workplaces where there is a risk of exposure to harmful fumes. In many cases, these extractors are required by law in order to protect workers from the health risks associated with exposure to these fumes.

How Does a Fume Extractor Work And What Are The Benefits Of a Contained Filtration System?

A man welding and surrounded by harmful weld smoke

If you work with dangerous chemicals or pollutants on a regular basis, then you know how important it is to have adequate ventilation.

At its core, a fume extractor is a device that is used to remove harmful fumes and compounds from the air. This is achieved by drawing the polluted air through a series of filters, which trap the particles of smoke and fumes.

The purified air is then expelled back into the room, while the pollutants are collected in a disposable filter. Fume extractors are often used in laboratories and factories, where they can help to improve air quality and protect workers from harmful fumes. In some cases, fume extractors may also be used in homes, to remove smoke and other pollutants from the air.

Fume Extractor Benefits

Fume extractors can provide a number of benefits, including:

  • improved air quality
  • improved worker safety
  • increased comfort levels
  • reduced harmful particles in the air
  • reduced toxic fumes
  • reduced health risks

The Different Types Of Fume Extraction Systems

Here we will go over the three main types of fume extractions systems available on the market today and how these fume extractors work.

Benchtop Fume Extractors

A benchtop fume extractor is a small device that sits on top of a work table and helps to remove airborne contaminants from your work area. By creating a powerful airflow, it can pull fumes and dust particles away from your breathing zone, helping to improve air quality and protect your health.

Benchtop fume extractors are particularly useful for tasks that generate harmful fumes, such as soldering or welding. However, they can also be used for dust-intensive tasks such as sanding or grinding.

Mounted Fume Extractors

A mounted fume extractor is a stationary device that helps to remove fumes and other hazardous airborne particles from an environment. They can be mounted to the floor, a wall, or any elevated surface.

Mounted fume extractors are commonly used in factories and other industrial settings, but they can also be used in homes and offices. When choosing a fume extractor, it is important to select a unit that is appropriate for the size of the room and the types of fumes that need to be removed.

Portable Fume Extractors

Portable units are typically smaller, making them easy to move from one location to another. Some portable fume extractors also have wheels, which makes them even easier to transport.

Common particles that are extracted include dust, pollen, and smoke. They are a great solution for workshops that conduct work in multiple different locations.

How Can You Choose The Right Industrial Fume Collector For Your Needs?

There are a few things you’ll want to consider when choosing an industrial dust collector.

  • First, think about the size of the areas you’ll be using it in. You’ll need a unit that’s powerful enough to effectively clean the air in those spaces.
  • Second, consider the type of dust or hazardous particles you’ll be dealing with. Some industrial dust collectors are designed for specific types of particles, so you’ll want to make sure you get one that’s right for your needs.
  • Finally, take a look at the features offered by different models and choose the one that has the features you need.

What Are The Maintenance Requirements For Industrial Fume Collectors, And How Can You Ensure They Stay In Good Working Order?

In order to function properly, industrial fume collectors need to be regularly maintained. The most important part of this maintenance is ensuring that the filters are changed on a regular basis.

Depending on the type of collector and the level of use, filters may need to be changed every few months or every year. In addition, it’s important to regularly clean the interior of the collector and to check the fans for any buildup of dust or dirt.

By following these simple maintenance steps, you can ensure that your fume collector will continue to work effectively for years to come.

Top Applications Of Industrial Fume Extractor In Welding Workplace

The technique of welding is quite a dangerous process, not just in terms of how it is performed but also in terms of the effect it has on everyone nearby. The fumes emitted during welding create health problems and lower the quality of production.

As a result, disturbances and health problems in the workers increase, while the working capacity and profits decrease. 

A responsible welding business owner should definitely make an investment in equipment that can handle these hazardous fumes before they cause any harm. The industrial fume extractor is one such tool.

What is an industrial fume extractor?

During many industrial processes like arc welding, thermal cutting, sanding, spraying, grinding, and powder filling, harmful particles are created and emitted in the room in various forms. Most of the time, they are created as fumes and therefore spread across the room almost instantly, being inhaled by the workers. Many international health organizations recognize the need to provide employees with safe indoor air quality to prevent them from acquiring serious health problems.  

An industrial fume extractor is a piece of equipment that utilizes high-powered fans to remove harmful fumes and smoke that are produced during such industrial processes. When it comes to welding workplaces, the metals used in welding applications produce welding fumes which must be removed using welding fume extractors. 

The metal vapors produced during the welding process are carcinogenic and if not appropriately removed from the breathing zone, can have harmful long-term effects on the people working in that zone. The gases from welding processes also pose a threat to workers on the floor.

Different types of welding fume extractors use different types of filters like HEPA (high-efficiency particulate air) or activated carbon filters to improve indoor air quality, lowering the possibility of major respiratory problems. 

One main advantage of welding fume extraction systems is that they are cost-effective as they recirculate the same air after removing the particles, thereby, eliminating the need to buy expensive replacement air.

What is welding fume made of?

Metallic oxides, silicates, and fluorides make up the complicated composition of welding smoke. Particles are created when a metal is heated beyond its boiling point, causing its vapors to condense into very small particles. Welding gases are also added to the fumes during the welding process. They should be caught close to the source and filtered because they are all very toxic to humans.

Health hazards related to welding fumes

We already know that the fumes produced by industrial welding processes are hazardous. 

They contain hexavalent chromium, hydrochloric acid, formaldehyde, and lead oxide. When inhaled, these can cause problems as small as a headache to chronic problems like asthma and cancer. 

Let us take a look at the short-term and long-term health effects of exposure to welding fumes.

Short-term health effects

  • Exposure to metal vapors in welding workplaces can cause metal fume fever. The symptoms can start appearing around four to twelve hours after exposure and may include chills, thirst, fever, muscle aches, chest pain, coughing, wheezing, exhaustion, and nausea.
  • Smoke from welding can irritate the respiratory system, chest, nose, and eyes. As a result, you can be at risk of developing respiratory issues like pneumonitis, bronchitis, pulmonary edema, coughing, and wheezing. Effects on the digestive system have also been reported by the workforce in the welding industry.
  • Some welding fumes consist of hazardous substances like cadmium, which can prove to be fatal. Additionally, while welding, several gases can develop, including ozone and nitrogen oxides, both of which are fatal at high concentrations. Another dangerous gas that has been found in these toxic fumes is phosphorus.

Long-term health effects

  • Lung, throat, and urinary tract cancer are all more common in welders.
  • Bronchitis, emphysema, asthma, pneumonia, pneumoconiosis, lower lung capacity, silicosis, and siderosis are examples of chronic respiratory conditions that regular exposure to welding fumes can cause.
  • Heart disease, skin conditions, gastritis, gastroduodenitis, kidney damage, and ulcers are a few additional issues associated with welding.
  • Welders, particularly those who work with stainless steel, have also been found to have reproductive issues such as delayed contraception and an increase in miscarriages.

Benefits of welding fume extractors in the welding workplace

The process of fabricating and cutting metal can be made safer and more effective with the help of a welding fume extractor. Fume extraction systems can quickly sanitize the room, clear the work environment of dangerous fumes and other dust particles, and restore appropriate levels of indoor air quality. When the fume is dealt with quickly, many dangers are avoided or at least reduced and the product’s quality is also increased. The advantages of welding fume removal applications can be summed up as follows:

  • It reduces the negative impacts of welding fumes on health.
  • It increases the level of product quality as well as worker efficiency.
  • It ensures a safe and secure workplace for employees.
  • Because of better overall efficiency, profits also increase.

Types of fume extractors

There are three main types of fume industrial fume extractors:

Welding system fume extractors

These are made for the welding industry in movable and stable units. Their job is to extract carcinogenic elements like beryllium, lead, aluminum, and gases like argon, carbon dioxide, hydrogen fluoride, and more from the welding fumes to render a safe workplace for welders.

Fixed fume extraction systems

These are typically designed to suit large workspaces. They have the same function as any other fume extractor but are more complex and heavy, and therefore, require engineers to set up their hoods, arms, and filters. They are also comparatively more expensive.

Source capture fume extraction 

These are often portable and capture the harmful particles at the source of their origin. These include benched extractors, enclosed-mounted extractors, wall-mounted extractors, etc.

Types of fume extraction filters 

Filters used in fume extractions can be made of different materials like cellulose or cellulose blend, non-woven composites of microfibers, non-woven polyester, activated carbon, and so on. They are rated according to the particle size they filter, as well as their efficiency in doing so through MERV (Minimum Efficiency Reporting Value) rating. These standards of rating are set by the American Society of Heating, Refrigerating, and Air Conditioning.

Some examples include HEPA filters, ASHRAE filters, and ULPA filters. 

These filters trap particles using four main methods:

  • Impact– Particles that are large in size get trapped in the pleated fibers of the filter and eventually, fall.
  • Interception– Medium-sized particles are able to pass the fibers but get trapped in microfibers.
  • Diffusion– The smallest particles are first slowed down using the principles of Brownian motion by interfering with their flow with the introduction of other molecules, and are eventually trapped using interception. 
  • Electrostatic attraction– This uses the idea of positive and negative charges. Opposite charges attract each other. The particles in welding fumes are attracted to the filter fibers and therefore, get trapped in its media.

Applications of welding fume extraction

As is understood from the above discussion, welding fume extraction is a necessary process in welding workplaces. It helps in smoke filtration, leaving safe and healthy indoor air quality for the employees to work in. 

This process is applied in processes of laser making, oxyacetylene welding, electroslag welding, spot and seam welding, resistance welding, brazing, soldering, and more.

Welding fume extraction at source

It has been seen that fume extraction at the source is the best and the most effective way to capture and remove welding smoke and related substances. Of course, this can be done only if the setup of the industry sees it as a viable solution. By using this technique, you can drastically reduce the chances of keeping operators and workers exposed to harmful gases.

Using this technique correctly requires a comfortably positioned fume extractor with good quality extraction hoods and a mindful worker who will know how to position the hood such that it takes the fumes away from their breathing zone and work premises.

An at-source welding fume extractor also has applications of its own that benefit the workplace and create a healthy working environment.

Extraction arms

With an average extraction volume of 500-1000 CFM, the extraction arm effectively helps remove welding fume close to the source. They must be able to reach a distance of at least twenty feet. Its different styles and design can fit different applications depending on the workplace, and whether they are needed on mobile or stationary vacuums. 

On-torch and fume guns

Sometimes, when the use of extraction arms is not viable due to a large envelope, extraction is done at the end of the welding torch. But as an alternative, fume guns can also be used for extraction in both mobile and stationary units. 

Robotic welding

Equipment that is handled by a welder is also automated now. Fume extraction at the source can be applied to semi-automatic or completely automatic robotic welding processes with the help of extraction arms or extraction hoods.

Thermal cutting processes

Thermal cutting processes include the use of oxyfuel, air carbon arc gouge, plasma arc cutting, and laser beam cutting. These procedures may be applied in many settings, ranging from a small bench to a large room. Some of the by-products of these procedures include high heat, molten metal, and fume particulate. While extraction of these fumes in such processes has been done through grates of a cutting table, near source extractions are also a possible solution. 

Energy saving systems

A welding fume extractor is cost-effective equipment. They save a great deal of energy and operation costs. Therefore, in stationary units that complement energy-saving practices, in-torch fume extraction can be used. One can find fume extractors that are priced effectively and reduce energy exhaustion from welding units.

Its application also extends to some arc welding processes like:

  • Submerged arc welding (SAW)
  • Gas tungsten arc welding (GTAW)
  • Metal inert gas welding (MIG Welding)
  • Flux-cored arc welding (FCAW)
  • Shielded metal arc welding (SMAW or stick welding)
  • Soldering
  • Spot welding and seam welding
  • Electroslag welding
  • Brazing 


Without a doubt, welding fume extractions are not just an effective tool but necessary equipment to keep at your workplace, especially if you work in dangerous industries and with harmful substances. If you can find the right design and the right technology that suits your business, you will be on the way to creating a more profitable and safer work environment that all your employees will appreciate and so will you.