Carbon and Fiberglass Dust in Manufacturing: Composite Power and Safe Collection Solutions

Clean Air Industries on June 20, 2025

Modern manufacturing continues to evolve with materials that are lighter, stronger, and more adaptable than ever before. Among the most important contributors to this advancement are carbon fiber and fiberglass composites, which combine impressive mechanical properties with low weight. But while these materials offer tremendous performance benefits, their processing—particularly the fine dust they generate—presents serious health and safety challenges.

Carbon Fiber and Resin: The Lightweight Strength Duo

One of the most widely used composite materials today is carbon fiber reinforced epoxy. In this system, milled carbon fiber powder—a fine form of carbon dust—is added to an epoxy resin, creating a matrix with exceptional strength, rigidity, and fatigue resistance. This makes carbon/epoxy composites indispensable in manufacturing industries such as:

Aerospace, where structural strength and weight reduction are critical
Automotive, especially in lightweight panels, frames, and bodywork
Marine, where lightweight strength, stiffness, and corrosion resistance are vital
High-performance sports equipment, including bicycles, helmets, and skis

Depending on the application, the carbon fiber may take the form of loose powder, chopped fiber, or fabric. Resin is applied either by direct mixing (casting) or resin infusion, a process where the epoxy is pulled into carbon fiber fabric using vacuum pressure—typically at a fiber-to-resin ratio of 60:40.

Dust Risks: Combustibility and Worker Safety

While carbon composites are a marvel in design, the carbon dust generated during cutting, grinding, or sanding is moderately combustible and potentially harmful to workers. Inhalation of airborne carbon particles over time can lead to respiratory irritation or more serious health effects. Skin contact with resins and fibers may also cause irritation or allergic reactions.

Similarly, fiberglass dust, though chemically distinct, poses combustible dust risks and is considered hazardous due to its fibrous structure. When airborne, these particles can become an ignition hazard and are difficult to control without proper collection and filtration.

Clean Air Solutions for Carbon and Fiberglass Dust

At Clean Air Industries, we offer a range of dust collection systems tailored for composite material processing, helping manufacturers stay compliant, safe, and efficient.

Recommended Systems:

Amtech ATV & ATH Series Cartridge Dust Collectors
Can be configured for combustible dust environments with explosion protection and high-efficiency filter cartridges suited for carbon and fiberglass applications.
ADT Series Dust Collectors
Designed for lower CFM (cubic feet per minute) applications—great for point-source extraction or benchtop grinding of composite materials.
Amtech EBM Series
Can be used for non-combustible dust applications but are not rated for combustible dust environments.

Media Recommendations:

80/20 cellulose-polyester blend: Adequate for most carbon and fiberglass dust.
Polyester SpunBond: Recommended when dealing with more fibrous particulate, such as loosely milled fiberglass.

Final Thoughts

Carbon and fiberglass composites are enabling revolutionary design and performance across manufacturing sectors. But along with their benefits come safety concerns tied to dust generation and combustibility. By selecting the right dust collection system and filter media, manufacturers can continue to innovate with these advanced materials while protecting their workforce and complying with safety regulations.

Clean Air Industries offers engineered solutions for carbon dust, fiberglass particulates, and other composite byproducts. Whether you’re working with graphite-like powder or more fibrous fiberglass, we’re here to help keep your shop safe and clean.

Clean Air Industries Announces Acquisition of RTT Engineered Solutions

Clean Air Industries on May 5, 2025

ROME, GA – Clean Air Industries, a leading U.S. manufacturer of industrial and educational air filtration systems, is proud to announce the acquisition of RTT Engineered Solutions – formerly known as Col-Met Engineered Finishing Solutions – based in Rockwall, Texas. RTT is a well-established market leader in paint booths, powder booths, ovens, air makeup units (AMUs), and integrated finishing solutions for industrial applications.

This acquisition significantly broadens Clean Air Industries’ product portfolio, enabling the company to offer one of the most comprehensive suites of solutions in the industrial and educational manufacturing sectors. By integrating RTT’s finishing solutions with Clean Air’s robust air filtration technologies, the company is uniquely positioned to serve every phase of the manufacturing process.

“The driving force behind this acquisition is the exceptional value we can now deliver across the industrial air landscape,” said Part Willings, CEO of Clean Air Industries. “Together, we provide an unmatched end-to-end solution—from laser and plasma cutting with precision dust collection, to welding with fume extraction, machining with oil mist filtration, and finishing with advanced spray booths and ovens. No other provider in our industry offers this breadth of integrated solutions to its customers.”

“Our goal has always been to deliver equipment that stands the test of time—engineered for the rigorous demands of high-production environments. We pride ourselves on being customer-centric and service-driven. In that respect, we’re fully aligned with Clean Air Industries and view this acquisition as a natural evolution of our shared values and long-term vision.” said Eric Jones, CEO of RTT Engineered Solutions.

Clean Air Industries remains anchored in its core values: quality, integrity, care, and service. With the addition of RTT’s finishing equipment, the company is further strengthening its position as a trusted partner for comprehensive, American-made air filtration and finishing solutions.

About RTT Engineered Solutions

RTT Engineered Solutions, headquartered in Rockwall, Texas, is a leading manufacturer of industrial finishing equipment, including paint booths, powder booths, ovens, air makeup units (AMUs), and other solution components. Established in 1997 as Col-Met Engineered Finishing Solutions, the company rebranded to RTT Engineered Solutions in 2020, maintaining its commitment to delivering high-quality, reliable products to a global clientele. For more information, please visit www.rttsolutions.com.

About Clean Air Industries

Headquartered in Rome, Georgia, Clean Air Industries is a leading U.S. manufacturer of air filtration equipment for industrial and educational environments. Its recent acquisition of RTT Engineered Solutions has significantly broadened the company’s product range and technical capabilities, further strengthening its role as a trusted provider in the air filtration sector.

Smarter Summer Planning: Clean Air Solutions That Power Vocational Learning & Maximize Your Budget

Clean Air Industries on April 14, 2025

As summer approaches, vocational schools are gearing up to plan facility upgrades for the 2025–26 school year. While classroom expansions and equipment upgrades often top the list, there’s one crucial area that often gets overlooked: indoor air quality.

At Clean Air Industries, we design and install high-performance air cleaning systems specifically engineered for vocational training environments. These aren’t cookie-cutter solutions—they’re purpose-built to meet the unique needs of skilled trades education, where poor air quality isn’t just inconvenient—it’s a safety hazard.

Air Quality Challenges in Hands-On Learning Labs

Let’s break down the specific air quality issues that different trade programs face—and how we help solve them:

Welding Technology Labs

Common Hazards: Metal fume, smoke, and ozone gases

Trades Impacted: Welding, metal fabrication, pipefitting, boilermaking

Our Solutions: Our fume extraction systems capture and filter welding smoke directly at the source—whether it’s MIG, TIG, or stick welding. These units prevent toxic metal particulates from dispersing in the lab, keeping students and instructors safe while maintaining visibility and airflow. Many schools benefit from our welding booths and downdraft tables that preserve floor space while improving efficiency.

Woodworking & Carpentry Programs

Common Hazards: Fine sawdust, airborne wood particles, and VOCs from adhesives or finishes

Trades Impacted: Carpentry, cabinetry, furniture making, millwork

Our Solutions: Wood dust isn’t just messy—it’s combustible and a respiratory threat. Our industrial-grade cartridge and cyclone dust collection systems capture particulate at the source from table saws, planers, sanders, and routers. We help schools design layouts that allow for both effective dust removal and student mobility, ensuring fire code compliance and long-term air quality.

Auto Body, Paint & Refinishing Shops

Common Hazards: Paint fumes, isocyanates, solvent vapors

Trades Impacted: Automotive refinishing, collision repair, custom paint work

Our Solutions: We provide customized exhaust and filtration systems that safely capture volatile organic compounds (VOCs) and paint overspray, crucial for auto body labs. Our spray booth exhaust systems are engineered for constant airflow and easy maintenance, reducing the risk of exposure while ensuring compliance with EPA and OSHA standards.

Why Planning Early Pays Off

Proper planning can save your school tens of thousands of dollars. By partnering with us during the summer, you gain access to strategic layout designs, phased implementation schedules, and bulk procurement advantages—making your dollars stretch further without compromising on safety or performance.

Our systems are also engineered for:

Heavy student use and long operational hours
Minimal maintenance needs over time
Floor space efficiency with smart, compact designs

Join the Clean Air Movement in Vocational Education

Hundreds of trade schools, community colleges, and technical institutes trust Clean Air Industries to future-proof their facilities and protect students and staff alike.
Cleaner air means better learning. Better planning means smarter spending. Let’s help you achieve both. Contact us today to get started.

Woodworking Applications and NFPA 660 Compliance: Mitigating Combustible Dust Risks

Clean Air Industries on March 3, 2025

Woodworking is an essential industry spanning furniture manufacturing, cabinetry, flooring, and millwork production. Common woodworking processes such as cutting, planing, jointing, routing, and sanding generate fine wood dust—a highly combustible material. Without proper controls, airborne and settled dust can accumulate, creating an environment where fires and explosions pose significant risks.

To mitigate these hazards, woodworking manufacturing facilities and vocational schools must comply with NFPA 660, the National Fire Protection Association’s (NFPA) comprehensive standard for managing combustible dust hazards.

This article explores the core woodworking applications that generate dust and the critical steps organizations must take to ensure compliance with NFPA 660.

Common Woodworking Applications That Generate Combustible Dust

Cutting

Cutting wood using table saws, band saws, circular saws, and panel saws produces fine wood particles. Depending on the material and blade type, dust can be expelled at high speeds, making effective dust collection critical.

Jointing

Jointers create smooth, flat edges for precise joining of wood pieces. While jointers produce larger wood shavings than sanders or routers, the accumulation of dry, fine dust in surrounding areas can become a fire risk if not managed properly.

Planing

Planers remove thin layers from wood surfaces to achieve uniform thickness. This process generates fine shavings and dust, which must be efficiently captured to prevent accumulation on equipment and floors.

Routing

Routers are used to carve, shape, and profile wood edges, often creating significant amounts of airborne fine dust. CNC routers, in particular, generate high volumes of dust that require robust extraction systems.

Sanding

Belt sanders, disc sanders, and drum sanders produce extremely fine, dry wood dust. Due to its small particle size, sanding dust is highly combustible and easily suspended in the air, making it one of the most hazardous byproducts in woodworking operations.

NFPA 660 Compliance: Key Steps for Combustible Dust Mitigation

To prevent fire and explosion hazards, NFPA 660 mandates that woodworking facilities implement a combustible dust management program. Here’s how businesses and vocational schools can ensure compliance:

Evaluate Combustible Dust Hazards

As a critical first step, you should always conduct a Dust Hazard Analysis (DHA) as required by NFPA 660 to assess potential explosion risks.

Dust Collection and Ventilation Systems

Install high-efficiency dust collection systems that meet NFPA 660 requirements. If you have already conducted a DHA, Clean Air Industries can help provide the right solution for your needs. Contact us today.
Use local exhaust ventilation (LEV) at the source (e.g., saws, sanders, routers) to capture dust before it disperses.
Implement explosion mitigation strategies such as flame arrestors, spark detection, and explosion suppression systems.
Utilize deflagration venting on dust collectors and silos to safely redirect blast pressure.

Housekeeping and Dust Accumulation Limits

Implement a routine cleaning schedule to prevent dust buildup on surfaces, machinery, and overhead structures.
Use industrial vacuum systems rated for combustible dust instead of compressed air, which can disperse dust into the air.
Maintain dust accumulations below 1/32 of an inch (0.8 mm) over 5% of a facility’s surface area, as outlined in NFPA 660.

Ignition Source Control

Use intrinsically safe electrical equipment in dust-prone areas to prevent sparks.
Properly ground and bond dust collection systems to eliminate electrostatic discharge risks.
Prohibit open flames, welding, and smoking in areas where dust accumulates.

Employee Training and Emergency Procedures

Train employees and students in combustible dust safety, proper equipment use, and emergency response.
Establish emergency shutdown procedures and clearly mark exit routes.
Conduct regular safety drills and inspections to ensure compliance with fire protection measures.

Summary

Woodworking applications such as cutting, jointing, planing, routing, and sanding create significant amounts of combustible dust, making compliance with NFPA 660 a critical safety priority. By implementing effective dust collection, housekeeping, ignition control, explosion protection, and employee training, woodworking facilities and vocational schools can reduce fire risks, improve workplace safety, and ensure regulatory compliance.

Failure to comply with NFPA standards can result in catastrophic fires, explosions, and regulatory penalties. Proactive risk management and adherence to NFPA 660 guidelines ensure a safer working environment for employees, students, and woodworking professionals alike.

Understanding Dust Hazard Analysis (DHA): A Critical Step in Combustible Dust Safety

Clean Air Industries on February 4, 2025

In industries where combustible dust is present, safety is critical. A Dust Hazard Analysis (DHA) is a structured assessment designed to identify, evaluate, and mitigate the risks associated with combustible dust before they lead to catastrophic fires, explosions, or regulatory violations.

In this article, we’ll explore what DHA is, why it’s essential, when it should be conducted, and its role in compliance with NFPA 660.

What Is a Dust Hazard Analysis (DHA)?

A Dust Hazard Analysis (DHA) is a systematic process used to assess the potential risks of combustible dust in a facility. It involves:

Identifying combustible dust hazards , including materials, processes, and equipment that may generate or accumulate dust.
Analyzing possible ignition sources , such as sparks, open flames, static electricity, or hot surfaces.
Evaluating dust accumulation and dispersion patterns, which could create hazardous conditions.
Recommending preventive and protective measures, such as improved housekeeping, dust collection, explosion venting, and hazard mitigation strategies.

A DHA is different from a general risk assessment because it focuses specifically on combustible dust hazards, ensuring that industries handling these materials implement effective safety controls.

What Are Common Sources of Combustible Dust?

Organic Materials:

Wood (sawdust, sanding dust)
Grain (wheat, corn, oats)
Sugar and flour
Paper and cardboard dust

Metals:

Aluminum
Magnesium
Zinc
Iron and steel (in fine powder form)

Synthetic Materials:

Plastics and rubber
Pharmaceuticals
Textiles and fibers
Coal and carbon-based dust

Why Is a DHA Important?

Preventing Fires and Explosions

Combustible dust incidents can have devastating consequences, including facility destruction, worker injuries, and fatalities. A DHA helps prevent these incidents by proactively identifying hazardous conditions before they result in disaster.

Ensuring Regulatory Compliance

Many regulatory agencies, including the Occupational Safety and Health Administration (OSHA) and the National Fire Protection Association (NFPA), require or strongly recommend facilities handling combustible dust conduct a DHA. Compliance helps organizations avoid penalties and liability while maintaining workplace safety.

Operational Continuity and Risk Reduction

Beyond compliance, a DHA helps businesses maintain operational continuity by reducing risks that could lead to injury, unplanned shutdowns, equipment damage, and costly fines.

When Should a DHA Be Conducted?

NFPA standards require facilities handling combustible dust to perform a DHA at specific intervals to ensure continued safety. Key moments when a DHA should be conducted include:

Initial Assessment: When a new facility, process, or piece of equipment is designed or installed.
Periodic Reviews: NFPA guidelines mandate that DHAs be reviewed and updated at least every five years.
Process Changes: If modifications are made to production processes, dust collection systems, or materials, a new DHA is necessary to assess new risks.
Post-Incident Analysis: After a fire, explosion, or near-miss event, a DHA helps determine root causes and corrective actions.

Regular DHAs are crucial in maintaining compliance and ensuring that evolving industrial processes do not introduce unforeseen hazards.

IMPORTANT: If a dust-related fire, explosion, or near-miss occurs, a DHA should be revisited to determine the root cause and prevent future incidents.

DHA and NFPA 660 Compliance

NFPA 660: The Standard for Combustible Dusts and Particulate Solids plays a critical role in regulating DHA requirements. This new standard consolidates multiple NFPA combustible dust standards (NFPA 652, 654, 61, 484, 655, and 664) into a single, comprehensive document, providing a comprehensive framework for combustible dust safety.

Key NFPA 660 DHA Requirements:

Facilities handling combustible dust must complete an initial DHA and document findings.
Existing facilities must update DHAs every five years to maintain compliance.
Identified hazards must be addressed with practical mitigation strategies, such as improved housekeeping, ventilation, or explosion protection.
Facilities must maintain DHA documentation to demonstrate compliance during audits and inspections.

By adhering to NFPA 660, companies can mitigate risks, improve workplace safety, and avoid legal and financial consequences.

Where to Get a DHA

Ensure your Dust Hazard Analysis (DHA) is conducted with precision and credibility. Partner with a trusted, reputable firm, and always request references to verify their expertise. Below are a few highly regarded companies known for delivering comprehensive DHA services:

Summary

A Dust Hazard Analysis (DHA) is a crucial safety measure for any facility handling combustible dust. It helps prevent fires, explosions, and compliance violations by identifying risks and implementing protective measures.

If your facility handles combustible dust, now is the time to evaluate your DHA status—because when it comes to workplace safety, prevention is always better than reaction.

If you’ve already conducted a Dust Hazard Analysis and require a compliant air filtration solution, we can help. Contact us today.

NFPA 660: A New Era for Combustible Dust Standards

Clean Air Industries on February 1, 2025

Photo by North Lenoir Fire & Rescue

The National Fire Protection Association (NFPA) has introduced NFPA 660, a consolidated standard aimed at improving safety measures for managing combustible dust and fume hazards. Released to streamline and enhance safety protocols, NFPA 660 consolidates several pre-existing standards into a single document.

For manufacturers and end-users in the fume and dust control industry, understanding NFPA 660 is essential to maintaining compliance and ensuring workplace safety.

What is NFPA 660?

NFPA 660 is the Standard for Combustible Dusts and Particulate Solids. This comprehensive document integrates and supersedes several individual NFPA standards related to combustible dust. Its purpose is to offer a unified approach to hazard identification, risk management, and mitigation strategies for industries that generate or handle combustible dust.

Combustible dust is a known industrial hazard that can lead to catastrophic fires or explosions if not properly managed. NFPA 660 builds on decades of research and field experience to provide detailed guidelines for handling these hazards effectively.

Which Standards Does NFPA 660 Replace?

Before NFPA 660, several standalone standards addressed combustible dust hazards. The new standard consolidates the following:

NFPA 61: Standard for the Prevention of Fires and Dust Explosions in Agricultural and Food Processing Facilities.
NFPA 484: Standard for Combustible Metals.
NFPA 652: Standard on the Fundamentals of Combustible Dust.
NFPA 664: Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities.
NFPA 655: Standard for Prevention of Sulfur Fires and Explosions.
NFPA 654: Standard for the Prevention of Fire and Dust Explosions from the Manufacturing, Processing, and Handling of Combustible Particulate Solids.

Updates and Improvements

NFPA 660 integrates the essential elements of the aforementioned standards while introducing several updates:

Unified Structure: By consolidating related standards, NFPA 660 eliminates redundancies and makes it easier for industries to find relevant safety protocols in one document.
Risk Assessment: The standard emphasizes a performance-based approach, allowing organizations to tailor risk assessments and mitigation strategies to their specific operations.
Comprehensive Dust Hazard Analysis (DHA): Chapter 7 of NFPA 660 introduces significant updates to how DHAs are conducted. These include::
- Expanded Scope: The DHA process now explicitly includes all systems and components that may contribute to combustible dust hazards, such as conveying systems, storage areas, and secondary explosion risks.
- Periodic Reviews: Facilities are required to revisit and update their DHA every five years or when significant process changes occur. This ensures ongoing relevance and effectiveness.
- Detailed Documentation: DHAs must now include a systematic identification of hazards, evaluation of existing controls, and a clear action plan to address gaps.
- Team-Based Approach: NFPA 660 emphasizes the need for a multi-disciplinary team to conduct DHAs, ensuring diverse expertise and perspectives.
Improved Clarity: Definitions, requirements, and procedures are more clearly outlined, reducing ambiguity and facilitating compliance.

Impacts on End Users

End users, including industrial facilities handling combustible dust, must:

Review Existing Safety Plans: Ensure current practices align with NFPA 660 requirements.
Update DHAs: Conduct a thorough Dust Hazard Analysis if not already done under NFPA 652. Ensure compliance with the expanded scope and documentation requirements introduced by NFPA 660.
Invest in Compliant Equipment: Collaborate with trusted manufacturers, such as Clean Air Industries, to upgrade or retrofit systems to meet NFPA 660 standards.
Training and Education: Provide employees with up-to-date training on combustible dust hazards and mitigation strategies.

Reassuring Compliance

While the adoption of NFPA 660 may seem daunting, it’s designed to simplify and enhance safety practices. By providing a single, comprehensive resource, the standard empowers industries to better protect their facilities and employees.

Manufacturers, clients, and safety professionals should collaborate closely to ensure a smooth transition. Early adoption and proactive planning will not only ensure compliance but also foster a culture of safety.

Valuable Resources

To explore NFPA 660 in detail or seek guidance, consult the following sources:

NFPA: Overview of NFPA 660
OSHA: Combustible Dust Resources
Dust Safety Science: DustSafetyScience.com

By embracing NFPA 660, the industry is taking a significant step forward in ensuring the safe management of combustible dust. This landmark standard reinforces the commitment to protecting lives, assets, and the environment through unified and robust safety protocols.

If you’ve already conducted a Dust Hazard Analysis and require a compliant air filtration solution, we can help. Contact us today.

Soaring High: The Evolution and Impact of Aerospace Manufacturing on Indoor Air Quality

Clean Air Industries on June 26, 2024

Taking Flight: A 20-Year Journey in Aerospace Manufacturing

The aerospace industry has always been at the forefront of technological innovation, with manufacturing applications evolving dramatically over the past two decades. From the early 2000s, where manual labor and traditional machining were the norms, we’ve seen a shift towards automation, additive manufacturing (3D printing), and advanced composite materials. These advancements have not only streamlined production but also significantly improved the quality and performance of aerospace components.

For instance, the integration of computer-aided design (CAD) and computer-aided manufacturing (CAM) has revolutionized the precision and efficiency of production lines. Additive manufacturing, once a futuristic concept, is now a reality, allowing for the creation of complex parts with reduced material waste. According to a report by Deloitte, the aerospace sector has embraced these technologies to reduce costs and improve the sustainability of operations.

Breathing Easy: Impact on Indoor Air Quality

As aerospace manufacturing has advanced, so have the concerns about indoor air quality (IAQ) in manufacturing facilities. The processes involved in machining, welding, and composite material fabrication can release a variety of airborne contaminants, including volatile organic compounds (VOCs), particulate matter, and metal fumes.

Studies have shown that poor IAQ can lead to a host of health issues for workers, from short-term respiratory problems to long-term conditions like chronic obstructive pulmonary disease (COPD). With the increased use of advanced composites and additive manufacturing, there’s also the potential release of ultrafine particles, which can penetrate deep into the lungs and cause significant health risks.

Health Risks: The Invisible Threats

The health risks associated with poor IAQ in aerospace manufacturing facilities are manifold. Prolonged exposure to VOCs can cause headaches, dizziness, and even damage to the liver, kidneys, and central nervous system. Particulate matter, especially in the form of ultrafine particles, poses a serious threat as it can trigger asthma, bronchitis, and other respiratory conditions. Metal fumes, often released during welding, can lead to metal fume fever and long-term neurological effects.

Clear Skies Ahead: Mitigating Health Risks

Fortunately, there are several measures aerospace manufacturers can take to minimize these health risks and improve IAQ:

Ventilation Systems: Investing in high-efficiency ventilation and air filtration systems can significantly reduce the concentration of airborne contaminants. Ensuring regular maintenance of these systems is crucial to their effectiveness.
Source Control: Implementing source control measures, such as enclosed booths and localized exhaust ventilation, can help capture contaminants at their source before they spread throughout the facility.
Personal Protective Equipment (PPE): Providing workers with appropriate PPE, including respirators and protective clothing, can offer an additional layer of protection against harmful exposures.
Regular Monitoring: Conducting regular air quality assessments and monitoring can help identify potential IAQ issues early and allow for timely intervention.
Training and Awareness: Educating employees about the potential health risks and the importance of IAQ can foster a culture of safety and vigilance within the workplace.

Conclusion

The aerospace industry’s journey over the past 20 years has been marked by incredible advancements in manufacturing technology. However, with these advancements come new challenges, particularly in maintaining good indoor air quality. By understanding the health risks and implementing effective mitigation strategies, aerospace manufacturers can ensure a healthier, safer working environment for their employees, allowing the industry to continue reaching new heights.

Sources:

Deloitte Insights. (2023). “The Future of Aerospace Manufacturing”.
Occupational Safety and Health Administration (OSHA). (2021). “Indoor Air Quality in Manufacturing Facilities”.
Environmental Protection Agency (EPA). (2022). “Health Effects of Ultrafine Particles”.
National Institute for Occupational Safety and Health (NIOSH). (2020). “Metal Fume Exposure in Welding”.
American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE). (2023). “Ventilation for Acceptable Indoor Air Quality”.
Industrial Ventilation, Inc. (2021). “Source Control Solutions for Manufacturing”.
National Institute for Occupational Safety and Health (NIOSH). (2019). “Personal Protective Equipment for Manufacturing Workers”.
Environmental Health Perspectives. (2022). “Monitoring Indoor Air Quality in Industrial Settings”.
American Lung Association. (2023). “Workplace Air Quality and Employee Health”.

Benefits Of Weld Fume Extraction In The Workplace

Clean Air Industries on June 1, 2024

Many employees all across the world spend the majority of their days at work. Therefore, it is the responsibility of business owners to make sure that the working environment is conducive to being safe and comfortable for their employees. A safe workplace is crucial for every employee’s productivity, health, and increased staff effectiveness on the job.

Especially in high-risk industries like mining and manufacturing, workplace safety should be a top priority. These industries use the welding process quite frequently, exposing everyone in the zone to harmful fumes which can affect the respiratory system and adversely impact their health and safety.

Particulate matter of hazardous metals like aluminum and lead and gases like argon, nitrogen, hydrogen fluoride, and carbon monoxide can be detected in welding fumes. Long-term exposure to these fumes can cause a number of cancers, including lung, throat, and urinary tract cancer.

Employers are accountable for the workplace environment, safety precautions, and how machine operations are carried out. Observing the regulations set forth by OSHA, AWS, and NIOSH, you can guarantee the health and safety of your personnel.

Fume extraction systems are an excellent solution for such workplace issues, particularly in the manufacturing industry. If your work is more welding-oriented and involves the production of hazardous fumes, consider investing in a suitable welding fume extractor.

What Is A Welding Fume Extractor?

Weld fume extraction systems are tools utilized to remove welding fumes produced when working with metals used in welding applications. The use of a vacuum mechanism is to suck the fumes from the source of production such that the toxic fumes do not get an opportunity to escape into the welding room or other functioning areas.

This equipment is usually made for industrial purposes. Fixed suction systems are mainly designed and conceptualized by industry-leading companies in accordance with the needs of the customer to create a perfect plan for extracting the welding fumes through the insertion of airflow pipes that will filter the air to purify and reuse in the same environment.

Additionally, a number of different designs are available for the assembly of the mechanical arms that provide the suction depending on their length and the perimeter of the surface where the welding process will take place.

Applications Of Fume Extraction Systems

Every job that requires welding or the creation of small particles and toxic fumes can use a fume extraction system.

Methods Of Weld Fume Extraction

An efficient fume extraction system will protect workers from health hazards by keeping dangerous fumes below the prescribed levels. Select a welding fume extraction system manufactured and designed to meet your work-specific requirements.

This diversity of requirements is why we have different fume extraction methods that can fit different needs. The five most prevalent techniques are as follows:

1. Portable welding fume extractor

Portable weld fume extractors have a filter fitted inside a frame with casters. It consists of a snorkel or an arm attached to a blower. It requires the snorkel to be placed at the center to be effective. Therefore, as the object being welded moves, the arm must be moved too. It also requires frequent filter changes.

2. Self-contained downdraft tables

In a self-contained downdraft table, the filters are placed inside the table, and the blower pulls air from the environment. This technique has the minimum installation requirements and costs just as much as a portable welding fume extractor. Self-contained downdraft tables are the safest solution for welding and grinding purposes.

3. Empty downdraft tables

These rely on the operations of a central fume and dust collector to take the collected air away from the operator into an external collector. They are not ducted and do not need power. One major strength of this technique is that empty downdraft tables are highly customizable and flexible but bring on a lot of additional expenses in installation and scalability.

4. Central fume and dust collectors

Empty downdraft tables are ducted to central fume and dust collectors. They do not need much maintenance as filters will typically only require an annual change although this will vary depending on the type of metal being welded, and the presence of oil on the metal surface.

5. Hanging ambient air cleaners

Hanging ambient air cleaners work as a secondary cleaning system to remove the leftover residues of harmful fumes after the primary solutions. The units are typically installed 12-14 feet above the ground, either suspended from the ceiling or mounted on a wall. Generally, they are an affordable and quick solution.

Why Is Welding Fume Hazardous?

Welding processes first appear to be safe. Simply uses heat to join two or more metal components, right? But several risks are involved, many of which are directly connected to the air you breathe. Welding fumes are hazardous due to the welding particles they contain, which are the source of airborne contaminants, such as:

Carbon Dioxide
Ozone
Sulfur Dioxide
Nitrogen Oxides
Lead
Aluminum Oxides

If you are unsure how these chemicals affect you, let us list the problems for you. Long and short-term exposure to these chemicals is linked to a number of health issues, including:

Throat Cancer
Lung cancer
Respiratory issues
Nervous system damage
Vision problems
Acute Pneumonia
Fume fever

Welding fumes contain carcinogenic chemicals in high amounts that might result in malignant tumors in the body. As understood from the discussion above, these compounds have a harmful effect on the human body, both mentally and physically. In general, a number of variables, including genetic predisposition or environmental effects and personal immunity, influence the risk of developing cancer. This is why we do not have an exact quantified count of the impact these substances can have. However, there is evidence that the risk of cancer rises with increasing exposure to these dangerous compounds in welding fumes.

Many studies have discovered that welders have a higher chance of developing lung cancer because of long hours of exposure.

What To Consider Before Choosing A Fume Extractor

To maintain exposure at or below an acceptable level, it’s crucial to consider the work conditions, practices, and risks in the welding applications in your facility before beginning to choose a welding fume extraction system. Weld fumes extraction systems need to be placed correctly and used with necessary guidelines based on the specific requirements of the space in order to ensure effectiveness.

When buying a welding fume extractor, you can ask yourself the following questions for a better idea of which type of fume extractor will work for your office.

What is the size of your workshop or office where the welding process will happen?
How much welding is likely to take place?
What government-suggested regulations need to be met?
Does the filter meet your application requirements?
Is the fume extractor system flexible?
Is the fume extractor system friendly for operators?
Does the equipment meet the required level of airflow?

Benefits Of A Welding Fume Extractor

One of the best methods that guarantee safety in industrial environments through low exposure to hazardous fumes is to have fume extraction systems in the workplace. Employees can have efficient productivity in a safe working environment. Listed below are more such advantages linked to the operation of a fume extraction system in the workplace.

Improved Air Quality

Many offices in high-risk industries have poor air quality. It could harm your health if you or your employees spend most of the day in such a setting. However, you may enhance the quality of air and make your workplace healthier for everyone by using a weld fume extractor. The fume extractors function by collecting all of the fumes produced throughout the welding and manufacturing operations and releasing them into the air.

Improved Worker Productivity

Workers typically perform better when they are comfortable and in good health. Because a weld fume extractor minimizes welding fumes, you may give your staff a healthier working environment. Additionally, the team will take fewer days off, ultimately saving you money.

Improved Employee Morale

As they say, happy employees are productive employees. Your employees will immensely appreciate the safety precautions you take since they will see that you are concerned about their welfare. That can significantly improve everyone’s mental health and foster a positive work environment. This will be a step towards a better employer-employee relationship and building trust.

Reduced Absenteeism

A healthy workforce is directly related to a healthy workplace and lower absenteeism. As production increases, truancy will be lower, which is crucial for any organization. The majority of businesses are supposed to provide medical insurance for their staff members. If the workplace is unsafe and unsanitary, the expenses of treatment and medication for staff members as a result of the absence of a fume extraction filter could be quite high.

Healthier Work Environment

We all know that welding processes produce dangerous gases. Every welding procedure has some amount of fumes, and these gases can do a lot of harm if not handled carefully. Installing welding fume extractors in the welding area helps to ensure that all gases are quickly taken away from people before they can affect employees physically. The smaller the particles, the more dangerous they are. Fume extractors are essential to every welding sector for this reason.

Superior Weld Quality

The constant presence of fumes has an impact on the weld quality. The welds may become porous if the fumes are not sufficiently removed, resulting in weak and brittle joints. However, since a fume extractor will eliminate all dangerous vapors, you can enhance the weld quality.

Prevention of Corrosion

A number of corrosive gases are released in the office air during welding. These pollutants can also harm the surfaces and equipment in the office. Using a weld fume extractor in the workplace can be helpful in preventing metal pieces from corroding. Many industrial-grade fume extractors can assist in reducing corrosion.

Equipment Longevity

As mentioned above, the equipment used at work can also are impacted by the fumes created by welding. The equipment may be damaged and have a shorter lifespan due to the corrosive nature of welding fumes. Due to a fume extractor’s ability to eliminate corrosion, you can prolong the life of the machinery.

Conclusion

The benefits of fume extraction systems at a workplace are not restricted to workers only; they also benefit the company. In addition to reducing risks of illnesses, workers in a safe and healthy atmosphere will also be more attentive and energized. Additionally, workers have a tendency to be more self-assured in their surroundings at work, which benefits the people around them.

Employers must understand that even while a fume extraction system may appear to be unnecessary, the consequences of not having one will cost more. Therefore, it is only wise to install a fume extractor and watch your workers progress, as does your company.

The Ultimate Guide to Cartridge Dust Collection Systems for Manufacturing Facilities

Clean Air Industries on May 2, 2024

In the world of industrial manufacturing, productivity and safety are two sides of the same coin. The smooth operation of machinery, the health of workers, and compliance with regulatory standards are all dependent on one crucial yet often overlooked factor: air quality. That’s where cartridge dust collection systems step in, transforming the environment of manufacturing facilities in numerous ways.

This article delves into the primary benefits of these systems, how they ensure compliance with OSHA regulations, and the relative advantages and disadvantages of vertical versus horizontal cartridge filter formats.

The Role of Cartridge Dust Collection Systems

A central cartridge dust collection system is a vital asset to any manufacturing facility, particularly those generating significant amounts of dust and particulate matter. By effectively capturing and removing airborne contaminants, these systems not only promote cleaner air but also contribute to:

Improved Health and Safety: Inhalation of dust particles and fumes poses serious health risks to workers, including respiratory issues and long-term ailments. A dust collection system minimizes these risks by actively extracting hazardous particles from the air, reducing workplace-related health complications and ensuring workers’ well-being.
Enhanced Productivity: A cleaner, healthier workforce is a more productive one. Dust-free air reduces the likelihood of absenteeism due to illness, while also preventing dust-related malfunctions or damage to equipment. This leads to a seamless manufacturing process, fewer interruptions, and increased overall productivity.
Regulatory Compliance: Occupational Safety and Health Administration (OSHA) regulations stipulate stringent guidelines regarding air quality in the workplace. Failure to comply can result in hefty fines and legal action. A central dust collection system helps facilities meet OSHA standards by maintaining air quality levels within the acceptable range, thereby avoiding penalties and ensuring smooth operations.

Vertical vs. Horizontal Cartridge Filters: Which Is Best?

Central dust collection systems utilize cartridge filters to trap particles, and these filters generally come in two formats: vertical and horizontal. The choice between the two depends on several factors, each offering unique advantages and drawbacks.

Vertical Cartridge Filters

Pros:

Efficient Cleaning: The vertical cartridge collector design allows dust to fall naturally from the filter’s surface during cleaning cycles, resulting in more effective cleaning and prolonged filter life.
Minimized Clogging: Due to the vertical orientation, dust accumulation is less likely to lead to clogging, which helps maintain optimal air flow.
Compact Design: Vertical filters can be arranged in compact formations, allowing for better utilization of space within the dust collection system.

Cons:

Higher Initial Costs: Vertical cartridge systems often carry higher upfront costs due to their design and installation complexity.
Space Requirements: Despite their compact arrangement, some vertical systems may require additional headroom for cleaning mechanisms, which can be a challenge in facilities with low ceilings.

Horizontal Cartridge Filters

Pros:

Cost-Effective: Horizontal cartridge systems generally have lower initial costs and simpler installation procedures, making them a more budget-friendly option.
Easy Access: The horizontal placement of filters allows for straightforward removal and replacement, making maintenance and inspection easier.

Cons:

Potential Clogging: Dust and particles tend to accumulate on the top of horizontal filters, leading to potential clogging issues and reduced filtration efficiency.
Space Limitations: Horizontal systems might occupy more floor space compared to vertical setups, which could pose a challenge in smaller facilities.

Conclusion

A central cartridge dust collection system is an invaluable component of any manufacturing facility, offering benefits that span health, safety, productivity, and regulatory compliance. Choosing between a vertical or horizontal cartridge filter format hinges on your facility’s specific needs, available space, and budget. Ultimately, investing in a dust collection system isn’t just about meeting regulations—it’s about ensuring a safe, efficient, and sustainable working environment that fosters productivity and growth.

A Heartfelt Tribute to Dave Baysek: A Journey of Passion and Legacy

Clean Air Industries on February 22, 2024

As we approach the retirement of Dave Baysek on March 15, 2024, it’s only fitting to reflect on a career that has spanned decades, industries, and continents. Dave’s journey is not just a story of professional success but a testament to the impact of dedication, versatility, and passion.

Dave had initially planned to retire last year. However, the merger of Amtech into the Clean Air Industries fold compelled him to stay on, underscoring a profound dedication to a smooth transition, and ensuring the company’s continued success during this critical period.

As Dave steps into retirement, Jeff Miller will assume responsibility for Dave’s clients, guaranteeing a continuation of the exceptional service our customers have come to expect from Dave throughout the years.

Roots of Resilience and Innovation

Dave’s professional journey begins in the heart of industry, deeply rooted in the heritage of Pittsburgh Range and Steel. This company, where his father crafted jeep parts during WWII before pivoting back to stove manufacturing and becoming Trion in 1945, laid the groundwork for Dave’s future.

Dave joined Trion in 1951, building electronic cells. Dave’s father would go on to found Electro Air in 1953, where Dave joined him as a part-time employee, setting the stage for a remarkable career marked by resilience, innovation, and a profound passion for his work.

A Mosaic of Experiences

Dave’s professional path is a vibrant mosaic of experiences, each piece reflecting a different skill, a new challenge, or a leap of faith. From nurturing inner-city crops for $0.25 an hour, to launching his window-washing venture in Pittsburgh during his youth, Dave’s diverse roles across sectors showcase his adaptability and entrepreneurial spirit.

In 1986, Dave’s career came full circle when he triumphantly returned to Trion, serving as its General Manager until 1994. His impactful tenure at Williamson, UAS, and his full-hearted dive into sales in 1994, highlight a career characterized by growth, learning, and an unwavering commitment to excellence.

Re-emerging from retirement in 2002 to join Amtech, Dave found more than a job; he found a family. The culture of mutual respect, dedication, and the cherished long-term relationships he built there speak volumes of a man who values connections and community above all else. The thought of stepping away from such bonds is bittersweet, yet it opens the door to new adventures and opportunities for growth.

Life Beyond the Office

Dave’s zest for life extends well beyond his professional achievements. An avid golfer, he eagerly anticipates returning to the sport he loves after a 15-year hiatus. His passion for the Pittsburgh Steelers and Pirates, his unforgettable appearances on American Bandstand in the 1950s, and his plans to pen a cookbook filled with cherished family recipes and his culinary creations, all paint the picture of a man whose interests and talents are as rich and varied as his career.

Embracing the Next Chapter

Dave’s narrative is a testament to the power of reinvention and the beauty of following one’s passions. From the manufacturing floors of Pittsburgh to the global stage of business innovation, Dave has left an indelible mark on the industry and those who’ve had the privilege of working alongside him. His work with Hyundai Heavy in Seoul, Korea, stands out as a beacon of his visionary approach and his ability to bridge cultures and business practices.

As we celebrate Dave’s transition into retirement, we’re not just commemorating the end of a career; we’re looking forward to the continuation of a life lived with purpose, passion, and a deep love for the simple joys—be it on the golf course, in the kitchen, or sharing stories and wisdom with friends and family.

Dave’s legacy is a reminder that our impact goes beyond our professional achievements; it’s woven into the lives we touch, the communities we build, and the passions we pursue with all our hearts. Here’s to Dave—a true inspiration, on and off the clock. He will be missed by all of us!

Please join us in celebrating Dave’s illustrious career and extending our warmest wishes for his continued success in all future endeavors.